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Snarled supply chains force manufacturing exodus to Balkans, LatAm -Breaking

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© Reuters. FILE PHOTO – Workers make cloths in the Jugotex textile plant, Smederevo (Serbia), November 4, 2021. REUTERS/Marko Djurica

Corina Pons and Siddharth Cavale

(Reuters) – Major shoe and clothing companies have begun moving production to European and U.S. markets. This is in response to a resurgence of cases of Delta coronavirus, which was found in Vietnam and China.

These disclosures are made amid an enormous shipping jam that has driven up prices and forced companies to reconsider their global supply chains as well as low-cost manufacturing hubs throughout Asia.

Spanish fashion retailer Mango told Reuters Friday that it had “accelerated” its efforts to increase local production in countries like Portugal and Morocco. It sourced most of its goods from China, Vietnam and Vietnam in 2019, according to the company. Mango stated to Reuters it will “considerably” increase the amount of European units in Europe by 2022.

Similar to this, U.S. footwear retailer Steve Madden announced Wednesday that it has pulled back Vietnam production and had moved 50% of its footwear production from China to Brazil and Mexico. Rubber clogs manufacturer Crocs (NASDAQ: ) announced last month that it is moving production to Indonesia, Bosnia and other countries.

The countries that were most in demand from shoe and clothing producers included Turkey, Bulgaria, Ukraine and Romania. However, China still produces a significant amount of apparel for European and American clothing chains.

Barry Conlon is the chief executive officer of Overhaul. Overhaul manages supply chain risk.

In Turkey, apparel exports are expected to reach $20 billion this year, an all-time high, driven by a spike in orders from the European Union, Turkey’s Union of Chambers Clothing and Garment Council data showed. Exports reached $17 billion in 2020.

In Bosnia & Herzegovina, exports of textiles, leather and footwear amounted to 739.56 million marka ($436.65 million) in the first half of 2021, which was higher than for all of 2020.

“Many companies from the European Union, which is our most important trading partner, are looking for new suppliers and new supply chains in the Balkan market,” said Professor Muris Pozderac, secretary of the association of textile, clothing, leather and footwear in Bosnia & Herzegovina.

Nordstrom (NYSE) made significant shifts in its volume production of private label clothing in Guatemala in 2020. As a result, Guatemalan apparel exports totaled just over $1 billion at the close of August. This is up 34.2% over 2020 and 8.8% above 2019.

Many companies still depend heavily on Vietnam. Recent production interruptions caused major disruptions. Vietnam’s government said in October that it will fall short of its garment exports target this year, by $5 billion in a worst-case scenario, due to the impacts of coronavirus restrictions and a shortage of workers.

The third quarter saw a 40% drop in factory inspections in Vietnam, which is a proxy of orders from retailers manufacturing. During those three months, production quickly moved to India, Bangladesh and Cambodia. According to Mathieu Laborasse, vice-president of QIMA (a supply chain quality control and auditing company that represents over 15,000 brands), inspections in Vietnam were lower than they had been in the third quarter. However, there was an uptick in production in October.

Apparel maker VF Corp (NYSE:) and outdoor gear maker Columbia Sportswear (NASDAQ:) Companies warned of delays in spring and fall collections, and sometimes insufficient sizes.

Capri Holdings (NYSE) – Michael Kors’ handbag maker Capri Holdings (NYSE) – said Wednesday it will not have sufficient inventory to meet holiday season demand. Under Armour (NYSE) meanwhile stated last Tuesday that it is cancelling purchase orders for Vietnam from athletic gear manufacturer Under Armour. This was in order to get the “factories back up and caught up”.

(1.6937 Marka = $1)



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